10L Vertical Kneader

10L Vertical Kneader Equipment Parameters

Main Advantages of Vertical Kneader

• Powerful, thorough mixing and kneading: The system utilizes high-precision dual-blade planetary motion—combining orbital revolution and axial rotation—with a design featuring minimal clearance (as low as 1.5–3 mm) between the blades and the vessel walls, ensuring comprehensive scraping of both the bottom and sides. Even with ultra-high-viscosity materials reaching up to 30,000,000 cP, it achieves powerful kneading, dispersion, and shearing without any dead zones, significantly shortening mixing cycles and ensuring high batch-to-batch consistency.
• High-vacuum degassing and sealing: A combination of high-precision mechanical seals and premium sealing components maintains a stable, long-term vacuum level of ≤ -0.1 MPa. During high-intensity kneading, the system efficiently extracts microscopic air bubbles and trace moisture from the material, meeting the rigorous purity and bubble-free requirements for electronic adhesives, solid-state battery electrolytes, and polymer materials.
• Intrinsically safe explosion-proof design: The entire unit can be custom-engineered to meet Exd IIBT4 or IICT4 explosion-proof standards, featuring explosion-proof motors (or hydraulic motors), explosion-proof electrical enclosures, and safety grounding protection. Frictional heat generation and static electricity accumulation are strictly controlled, ensuring full compliance with safety standards for high-risk operations involving military applications, propellants, modified explosives, and flammable or explosive solvents.
• Precision process monitoring and data traceability via PLC: Equipped with an industrial-grade PLC and a high-definition touchscreen control system, the unit enables precise variable-frequency speed adjustment, interlocked vacuum control, real-time temperature monitoring, and torque overload protection. It supports the preset and one-touch recall of multi-stage mixing recipes, while allowing real-time display and export of operational data throughout the process, providing accurate data support for applications ranging from laboratory-scale trials to pilot-scale production.

What This Vertical Kneader Can Do For You?

With its moderate 10L capacity, this vertical kneader is ideal for laboratory R&D, pilot testing, and small-batch production of high-value materials:

• Energy & Electronics: Solid-state battery electrolytes, thermal conductive grease, thermal adhesives, and electronic packaging adhesives.
  
• Defense & Aerospace: Propellants, high-energy explosives, and modified explosive mixtures (requires specialized explosion-proof design).
  
• Composite Materials: Fiber composites, silicone composites, and ceramic-matrix composites.
  
• Pharmaceuticals & Food: Medicinal pastes, high-viscosity hydrogels, and food-grade base materials (compliant with GMP/FDA material standards).

Do you need a 10-liter vertical kneader customized for specific materials?

Tel: +86-181 3837 3963 (Whatsapp, Wechat)

Email: verticalkneader@outlook.com