Silicone Sealant Triple Shaft Mixer

Triple shaft mixer has very high mixing efficiency and has many functions such as mixing, dispersing, shearing, mixing etc.

Triple shaft mixer has 3 motors, and there are 3 different types of agitators in the kettle. One of the agitators rotates around the axis of the kettle body, and the other 2 stirring devices rotate around their own axes at high speed at different speeds, so that the materials in the kettle are perform complex movements and undergo strong shearing and rubbing.

Silicone Sealant Triple Shaft Mixer Parameters (1000L)

The "山"-shaped scraper in triple shaft mixer rotates around the axis of the kettle body to scrape out the raw materials stuck to the wall and bottom, making the effect more ideal. The equipment has good sealing performance, can be evacuated, and has good exhaust and defoaming effects. The cylinder head of triple shaft mixer can be lifted and lowered hydraulically, and the cylinder body can be moved freely, making the operation very convenient. The form of the agitator can be multi-layer paddle type, frame type, butterfly type, impeller type, etc. according to the material requirements.

Advantages of Silicone Sealant Triple Shaft Mixer

1. Tri-axial Synergy for High Efficiency and Zero Dead Zones: A combination of a low-speed wall-scraping agitator and dual high-speed dispersion shafts ensures comprehensive processing. The low-speed shaft forces material from the vessel walls and bottom toward the center, while the dual high-speed shafts generate intense shear forces. This enables rapid, uniform mixing of high-viscosity colloids with powders like fumed silica, completely eliminating dead zones.
2. Instant Dispersion to Eliminate Powder Agglomeration: The high-speed dispersion shafts operate at high linear velocities, generating powerful impact and separation forces. This rapidly wets and breaks up agglomeration-prone ultrafine fillers (such as light calcium carbonate, nano-calcium, and fumed silica), significantly shortening production cycles.
3. High-Vacuum Degassing for Dense Colloids: The system features superior vacuum sealing capabilities (achieving vacuum levels better than -0.098 MPa). It efficiently removes micro-bubbles during high-intensity dispersion, effectively preventing issues such as pinholes, reduced tensile strength, or bead breakage during dispensing after the product cures.
4. Efficient Temperature Control to Prevent Premature Cross-linking: The vessel is equipped with a high-efficiency jacketed cooling system and utilizes direct material temperature monitoring. This setup rapidly dissipates frictional heat generated during high-viscosity mixing and precisely controls material temperature, preventing the premature deactivation of cross-linking agents or localized curing of the colloid.
5. Rapid Press-Discharge with Minimal Labor and Material Loss: Utilizing a mobile mixing vessel design paired with a dedicated hydraulic press-discharge unit, the system can quickly transfer high-viscosity silicone (with viscosities reaching hundreds of thousands of centipoise) into filling lines with virtually no residue. This completely resolves the challenges of discharging high-viscosity materials and eliminates the time-consuming, labor-intensive process of manual scooping.

Please contact us for more details on silicone sealant triple shaft mixer structure, PLC encryption control, and complete line configuration parameters.

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