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Thermal Grease Vertical Kneader

Thermal Grease Vertical Kneader

Thermal grease vertical kneader is an intelligent mixing solution specifically designed by JCT for high-viscosity, high-solid-content thermally conductive materials.

• Applicable Viscosity : Up to 30,000,000cP

• Contamination-resistant Design : All material-contact parts made of stainless steel

• Vacuum Degassing : Ultimate vacuum level reaches -0.1MPa

• Intelligent Control : PLC and touchscreen automation; supports storage of multiple process recipes, one-touch recall, and full-process data logging

Whatapp:+86 181 3837 3963

Email:verticalkneader@outlook.com

Product Details

Thermal grease is essentially composites formed by uniformly blending thermally conductive solid fillers with polymers such as silicone rubber; it typically appear as pastes or solids. This extensive family of materials includes, among others, thermal grease, thermal paste, thermal films, thermal silicone pads, thermal tapes, thermal phase-change materials, and thermally conductive insulating materials.

Incorporating highly thermally conductive inorganic fillers to modify the polymer matrix is the most effective approach for preparing these polymer-based thermal composites. Consequently, the intrinsic thermal conductivity of the fillers, their loading level within the matrix, and the uniformity of their dispersion play decisive roles in the heat transfer performance of the final composite material.

 

Why Choose Thermal Grease Vertical Kneader?

The drive and sealing systems of the vertical kneader are positioned entirely above the material zone, ensuring physical isolation and zero metal contamination.

Vertical kneader is capable of processing materials with viscosities up to 30,000,000 cP.

To address severe wear caused by high-hardness thermally conductive powders, the equipment features ultra-wear-resistant coatings—such as tungsten carbide (WC), PTFE, or silicon nitride—ensuring that the material's electrical insulation properties remain unaffected by metal dust abrasion.

 

Thermal Grease Vertical Kneader Equipment Parameters

Model Full Volume /L Useful Volume /L Min Volume /L Power /KW Pericentric Blade Speed /rpm Telecentric Blade Speed /rpm Revolution Speed /rpm Vacuum Abs Pressure /kPa
VK-10 16.9 12 2 5.5 0~25 0~50 0~6 <1.5
VK-100 135 100 15 22 0~25 0~50 0~6 <1.5
VK-500 500 350 60 37 0~22.5 0~45 0~6 <1.5
VK-1000 1000 600 120 45 0~22.5 0~45 0~6 <1.5
VK-2000 2000 1200 200 55 0~20 0~40 0~6 <1.5
VK-3000 3000 1800 300 75 0~20 0~40 0~5 <1.5
VK-5000 5000 3000 500 110 0~18 0~36 0~5 <1.5

exterior view of thermal silicone grease vertical kneader

Advantages of Electronic Thermal Grease Vertical Kneader

01 Solvent-free mixing

Reduces or eliminates the need for solvents; enables low-temperature synthesis and compounding of high-viscosity materials, thereby lowering energy consumption and pollution.

02 High-quality finished products

Delivers superior product purity, strength, toughness, and uniformity compared to other equipment.

03 Mixing without dead zones

Planetary mixing action eliminates dead zones, ensuring high product uniformity.

04 Increased solids content

Allows for higher filler loading (up to 96%), enhancing the thermal conductivity of the finished product.

05 High-efficiency production

Utilizes multiple interchangeable mixing vessels; facilitates easy discharging and cleaning.

mixing blades for high-viscosity thermal grease vertical kneader

Contact our engineers for a free, customized vertical kneader for electronic thermal interface materials.

Tel: +86-181 3837 3963 (Whatsapp, Wechat)

Email: verticalkneader@outlook.com

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