2000L Vertical Kneader Case

Material Characteristics: Ultra-high viscosity (>15,000,000 cP), flammable and explosive, highly heat-sensitive, and requiring extremely high vacuum levels.

Core Equipment: JCT 2000L heavy-duty explosion-proof vertical kneader (including vacuum system, temperature control system, and automated PLC control console).

The client needed to expand production capacity for its specialty polymer blends but faced three core technical bottlenecks during the expansion process:

• Mechanical resistance associated with ultra-high viscosity and large volumes
• Strict explosion-proof and sealing requirements
• Stringent temperature control limitations

To address the client's specific operating conditions, JCT's engineering team tailored a complete 2000L vertical kneader solution:

Double planetary twisted blade design → Planetary-style high-intensity shearing and kneading with no dead zones

Temperature control and vacuum systems → Honeycomb jacket for precise temperature control + high-seal vacuum degassing

Safety and explosion-proof standards → Ex industrial explosion-proof certification + hydraulic veseel lifting

PLC intelligent control center → Recipe encryption + real-time monitoring + data integration (ERP/MES)

JCT offers custom services for vertical kneaders, ranging from laboratory-scale pilot units (10L) to industrial-scale, high-volume models (3000L).